Commercial
Flat Roof Repair, Coating or Replacement? (Commercial Roofs in Southeast Texas)
Updated · Sabine Crest editorial

Start with a moisture survey
Wet insulation under a membrane can't be coated over; it has to be replaced. An infrared scan at dusk or core cuts show how much of the roof is wet, which is the single biggest factor in the decision.
Repair
Seam failures, punctures from foot traffic or hail, and failed flashing at walls, curbs and drains can be patched when the rest of the roof is sound. See flat roof repair.
Restoration coating
Silicone or acrylic coatings over a sound, dry roof can add years of service and reflect heat, which matters in Gulf Coast summers. Ponding water areas should be corrected or evaluated first. See roof coatings.
Replacement
When insulation is saturated or the membrane is failing everywhere, a new single-ply roof such as TPO is usually the better investment. In the TWIA catastrophe area, installation must meet windstorm requirements. See TPO roofing.
Flat Roof Repair, Coating or Replacement? (Commercial Roofs in Southeast Texas): follow-up questions
How long does a TPO roof last?
Many TPO roofs last roughly 20 years or more with maintenance, depending on thickness, installation and exposure.
Can you coat a roof that leaks?
Only after the leaks are repaired and wet insulation is replaced; coating over wet material traps moisture.
Every home differs; editorial standards.